Basf ultrafuse 316l debinding
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This ready-to-mold feedstock, developed and launched in the 1990s, revolutionized the MIM industry. Why Use BASF Ultrafuse® 316L. Elastollan® is the brand name for thermoplastic polyurethane (TPU) by BASF. Metal Filament 3D Printer Adhesives. This service is provided by ELNIK, a leading manufacturer of debinding and sintering equipment, in cooperation with BASF. Meaning 3D printing operators will spend less time tinkering and more time exploiting the full potential of your 3D printing rig. The material consists of a polymeric carrier (binder) and AISI 316L (DIN 1. The Benefits. S. Fysieke showrooms. Stainless steel 316L is corrosion resistant, strong, and robust. Ultrafuse 316L metal 3D printing filament can be printed on any desktop 3D printer. Figure 1 shows a cross-section of the filament under scanning electron microscope (SEM). We have established a Debinding and Sintering (D&S) Network in various regions to be closer to Compared to 316L steel, it has higher mechanical properties at the cost of lower corrosion resistance. May 6, 2022 · 3. 3D-geprinte onderdelen krijgen hun uiteindelijke eigenschappen, bijvoorbeeld in termen van hardheid en sterkte, door middel van een door BASF ontwikkeld proces van ontbinding en sintering, dat naar voren is gekomen als de industriestandaard. In Stock. Store this monofilament in a sealed bag or container to prevent moisture uptake. Feb 16, 2021 · BASF’s Ultrafuse 316L is said to boast high strength, rigidity and durability and can be processed on the METHOD printers using the MakerBot LABS GEN 2 Experimental Extruder. Allows for a wider range of designs and complex geometries to be printed. com sales@basf-3dps. 1 Material: BASF 316L filament. The material itself (in filament form) is over 80% 316L stainless steel with Ultrafuse 316L is a metal polymer composite filament especially designed for Fused Filament Fabrication (FFF). The catalytic debinding technology was eveloped and introduced by BASF and has emerged as the industry standard. Something that the most demanding users have always had to make a compromise on prior to Ultrafuse Ultrafuse® 316L and 17- 4 PH. BASF Ultrafuse 316L Debinding and Sintering Service. At BASF 3D Printing Solutions GmbH, we provide 3D printing solutions along the entire Additive Manufacturing value chain, under the brand Forward AM: From consultancy and development, through bespoke design, digital simulation and prototype printing, to Dec 9, 2020 · mechanical properties of the Ultrafuse 316LX not o nly with. Ultrafuse metal filament printing requires a greater amount of supports compared to typical plastic FFF. It has a lower melting temperature than PA6 and PA66, meaning it can be Ultrafuse 316L Customer Simulation Service Sinter analysis During sintering, the part undergoes anisotropic shrinkage. £150. Feb 19, 2021 · MakerBot has announced that they have qualified BASF Ultrafuse 316L Stainless Steel material via MakerBot LABS Gen 2 Experimental Extruder for the METHOD platform. 0 BASF 3D Printing Solutions GmbH sales@basf-3dps. Feb 16, 2021 · Processing tickets for debinding and sintering are available through MatterHackers, a leading material and 3D printer reseller in the U. Ultrafuse® ABS Fusion+ is an easy-to-print engineering material and enables a much more efficient printing process. ASA offers additional benefits such as high outdoor weather resistance. BASF Ultrafuse 316L combineert meer ontwerpvrijheid met lage totale eigendomskosten. com Technical Data Sheet Ultrafuse 316LX V2. It is a material intended for processing on any 3D printer designed for FDM or FFF technology. HiPS is a great material to use as a support for ABS because there is May 29, 2024 · Parts 3D printed with Ultrafuse 17-4 PH. M300 Dual hotend module with steel BASF Ultrafuse® 316L is an industrial composite filament compatible with the LPD Plus Zortrax Endureal 3D printer. BASF – United States Information. Once the green part has been built, users can then send the component to an authorised service provider where it will be debinded and sintered in a high heat, pure Jun 14, 2013 · It looks like they've got a workable debinding process using AI₂O₃ for copper/bronze and Sapphire3D Steel Blend for stainless and Inconel. Aug 22, 2023 · Ultrafuse® 17 - 4PH is the cost-effective, all-rounder stainless steel, shows high mechanical load resistance and is suitable for almost all metal applications, only beaten by Ultrafuse® 316L when it comes to corrosion resistance. MatterHackers is an Ultrafuse® 316L authorized reseller, and also offers build plate adhesives needed to print the material and design consultation, which is highly recommended due to the special design requirements for this material. The BASF Ultrafuse® 316L combines greater freedom of design with a lower total cost of ownership – printing metal parts easier, faster and affordable. Printable on any metal FFF printer*. Ultrafuse 316L combines greater freedom of design with a low total cost of ownership. The glossy feel often attracts those who print display models or items for household use. Figure 1: SEM images of BASF Ultrafuse 316LX Feb 16, 2021 · Once the part is printed with BASF Forward AM Ultrafuse® 316L, it can then be sent out to post-processing or specialized manufacturing facilities for debinding and sintering, which turns the part Feb 18, 2021 · Once the part is printed with BASF Forward AM Ultrafuse 316L, it can then be sent out to post-processing or specialized manufacturing facilities for debinding and sintering, which turns the part printed with the composite material into solid stainless steel. A catalytic debinding process was used in which green parts were exposed to gaseous nitric acid (HNO 3) in a nitrogen atmosphere and heated. BASF Forward AM Ultrafuse 316L Debinding and Sinter Voucher. Safety Data Sheet Mar 28, 2022 · We followed a #3DPrinted metal part through the debinding and sintering process! Take a look at how MedTec Design Services have started offering metal #3dpri BASF's 3D Printing Solutions team has created a metal 3D printing filament that can be debound and sintered, leaving your 3D printed part solid stainless steel metal. The package includes: 1000 g spool of BASF Ultrafuse® 316L metallic powder filament. Technologii katalytického debindingu vyvinula a představila společnost BASF a stala se průmyslovým standardem. The UV resistance, toughness, and rigidity make it an ideal material to 3D-print outdoor fixtures and appliances without losing its properties or color. They pack the top of the crucible with carbon after debinding for sintering (stainless and Inconel are packed with carbon before debinding). So additional processing/sintering for the rest of the spool are $50 per kg. 4404) stainless steel metal powder. 95 - $47. Last year saw the launch of Forward AM’s first metal filament – Ultrafuse 316L. Ultrafuse 316L parts are printed with FDM/FFF technology from the specialized 90% metal/10% polymer filament created by BASF. The material considered in this study is the BASF Ultrafuse ® 316L (BASF 3D Printing Solutions GmbH, Germany), a metal-polymer composite, composed of about 88% of 316L stainless steel [] in the form of powder with a various particle sizes (Fig. Safety Data Sheet BASF Ultrafuse 316L Metal Filament combines greater freedom of design with a low total cost of ownership. Further, some geometrical aspects can lead to warping of the part. The printed part is in a “green state” and must undergo a debinding process to remove the polymer binding agent. Ultrafuse® PLA PRO1 is developed as a high-speed engineering thermoplastic that prints as easy as PLA, at speeds previously considered unusable. Industry-standard debinding and sintering processes take It is a material intended for processing on any 3D printer designed for FDM or FFF technology. But this material has additional properties to offer like good impact resistance, good dimensional stability, and easy post-processing. First introduced last year, Ultrafuse 316L is said to enable simple and cost-efficient production of full metal prototypes, tooling and end-use parts using any extrusion-based 3D printer. (Shipping, handling and brokerage fees excluded) Designed for ultimate ease of handling on conventional Fused Filament Fabrication 3D printers. 50 Per kg of Green Parts. Ultrafuse® 17-4 PH is a filament for the production of metal components in 17-4 stainless steel on standard Fused Filament Fabrication (FFF) printers. Unlike other PLA-based metal filaments where the debinding process is performed thermally in conjunction with sintering, Ultrafuse 17-4PH uses a specific binder polymer that requires catalytic debinding developed by BASF. Parts printed with Ultrafuse 316L obtain their final properties, including hardness and strength, through the catalytic debinding and sintering process. It enables manufacturing using conventional Fused Filament Fabrication machines, followed by an industry-standardized debinding and sintering process. Ultrafuse® PLA is available in a wide range of colors. Affordable metal printing with the Ultrafuse range. With Ultrafuse® PA, it is possible to print semi-flexible thin parts; however, it is very rigid at higher thicknesses. This partnership is BASF approved so you know this process is designed Jan 1, 2022 · For the compactness of the infill, it was also beneficial to increase the overlap of the rasters up to 30% with respect to the default value of 0%. This service cannot be used with filaments from other manufacturers. BASF says you’ll get 250m of 1. Ultrafuse 316L is an innovative filament for the production of 316L-grade steel parts. Debinding & Sintering 3 Ultrafuse® metal filaments products are based on BASF‘s Catamold© metal injection molding (MIM) technology. 3D prints made with BASF Ultrafuse® 316L and BASF Ultrafuse® 17-4 PH are called “green parts” and contain metallic powder and polymeric filler. Printing profiles have been developed to provide quality, flexibility, and reliability for the wide range of parts and applications made possible with Ultrafuse 316L. Once formed via 3D printing, parts undergo a debinding and sintering process. They are designed for ultimate ease of handling on conventional Fused Filament Fabrication 3D printers. com Recommended 3D-Print processing parameters Nozzle Temperature 230 – 250 °C Build Chamber Temperature - Bed Temperature 90 – 120 °C Jul 24, 2019 · With Ultrafuse 316L, BASF 3D Printing Solutions launches an innovative metal-polymer composite for Fused Filament Fabrication (FFF) into the market. BASF Ultrafuse 316L Debinding and Sintering Service, pricing is per kg batch. The filament has Ultrafuse 316L is a metal polymer composite filament especially designed for Fused Filament Fabrication (FFF). com Phone: +49 6221 67417 900 Debinding Simulation Guidelines for 3D Printed Parts using Ultrafuse® 316L As binders are removed during catalytically debinding, some part features lacking structural integrity can experience collapse or distortion under their own weight. To print an overhanging feature, it is recommended to use supports with overhang angles under 45° as seen in Figure 5 below. 316L; 17-4 PH; Ultrafuse® Support Layer; High Temperature Line. It effortlessly accommodates validated high printing speeds up to 300mm/s 1, without the need for any hardware adjustment while offering an exceptional surface finish and an impressive impact strength Díly vytištěné ze struny Ultrafuse 316L získávají své konečné vlastnosti, včetně tvrdosti a pevnosti, až díky procesu katalytického čištění (debinding) a sintrování. 00 - $80. Jul 23, 2019 · The additive manufacturing arm of global chemical company BASF has formally launched its metal-polymer 3D printing filament onto the market. May 4, 2024 · Ultrafuse 316L. BASF Forward AM Ultrafuse® Metal Filaments combine greater freedom of design with a lower total cost of ownership – printing metal parts The BASF Ultrafuse 316L material is qualified for the MakerBot LABS extruder for METHOD. Marktleider in 3D Printing. Debinding & Sintering Service for BASF Ultrafuse 316L filament takes place in cooperation with Elnik Systems and is designed for post-processing your green parts from Ultrafuse 316L to full metal parts. When properly cooled, PLA has a high maximum printing speed and sharp printed corners. The Description. 00 Inc VAT. $24. Description. Parts printed with Ultrafuse® 316 L or 17-4 PH metal filaments obtain their final properties, including hardness and strength, through the catalytic debinding and sintering process. Due to its good printing behavior, Ultrafuse® TPU 95A is a good choice for starting printing flexible materials on both direct drive and bowden style printers. Used in some functional prototypes and Apr 11, 2017 · 3kg Ultrafuse 316LX filament spool. In addition the excellent layer adhesion and its compatibility with the water soluble support Ultrafuse® BVOH make this material the perfect solution to develop industrial applications on an FFF We want to be your Solution Provider of choice shaping the future of Additive Manufacturing. Please have a look at our validated material and machine combinations now including the High-Speed material Print Jul 24, 2019 · The density of 316L steel is approximately 8X that of ABS, so a 3kg spool of Ultrafuse 316L filament will visually appear to have about a third the size of filament on a typical 1kg thermoplastic spool. Excellent surface quality of supported areas of the part. The tensile strength isn’t quite that of forged steel but it’s very good nonetheless. Ultrafuse® TPU 85A was specially developed for FFF printing and is an advanced filament based on BASF ́s Elastollan® materials. conventional rolled AISI 316L stainless steel, but also with the. But it does look like a good part of the sintering cost is built in to the filament price. Our Sinter Simulation can predict these effects and help to redesign the part for a better near-net shape of the sintered part. polyamide, polycarbonate, polyoxymethylene and polyalkylene terephthalates, fail to meet the performance specifications. The debinding and sintering service is valid for both Ultrafuse 316L and Ultrafuse 17-4PH. Browse solutions for getting the best first layer and results when using metal materials. 1 - 08/2018 Page 1 of 3 Components BASF Polymer and 316L stainless steel composite filament Product Description BASF Ultrafuse ® 316L combines greater freedom of design with a low total cost of ownership. The filament has high chemical resistance and a high isolation value. PP is one of the most used materials Mar 13, 2023 · Ultrafuse® 17-4 PH is a material that enables the production of metal components in 17-4 stainless steel. According to BASF, the filament producer, the specimens were supposed to shrink during the sintering process by 19% along the X-Y plane and 21% along the Z-axes (BASF Ultrafuse 316L). AISI 316L material processed by another additive technology Ultrafuse ® 316L Stainless Steel Composite Filament Ultrafuse ® 316L is a metal-polymer composite lament for the production of metal components in 316L stainless steel. The questions are divided into (pre) sales information, general usage, and troubleshooting. The combination of these two materials results in a premium material with a mix of the excellent mechanical properties of PC and the comparably low printing Description. basf-3dps. If you want to check which part is made from 316L or 17-4 PH, simply use a magnet. It is based on a copolyamide 6/66 grade of intermediate viscosity. The finished part is reliable and ready to withstand repeated stress. Additionally, the following is needed: Dimafix or Magigoo 316L glue for build plate adhesion - Link. If it sticks, it is 17-4 PH. First Flexible BASF Filament Based on Elastollan®. It has features that allow users to produce metal parts in a safe, easy, and cost-effective way in comparison with Metal Injection Molding or metal machining. A 300 g spool BASF Ultrafuse® Support Layer. Ultrafuse 316L is an affordable and easy to use metal 3D printing solution for mechanical and functional parts. Parts printed with Ultrafuse® 316L obtain their final properties, including hardness and strength, through the catalytic debinding and sintering process. Oct 28, 2021 · Raise3D MetalFuse system is comprised of the desktop metal 3D printer Forge1, the catalytic debinding furnace D200-E, the sintering furnace S200-C, the slicer ideaMaker Metal, and uses Ultrafuse® Metal Filaments from BASF Forward AM. This article contains the most frequently asked questions about BASF Ultrafuse 316L. Every spool comes with one BASF Ultrafuse 316L Processing Ticket, which covers one debinding and sintering run of up to 1kg of 3D printed Ultrafuse 316L green parts. 00 Exc VAT. com www. How it works. Many appreciate the plant- based origin of this material. Ultrafuse® 316L by BASF 3D Printing Solutions is a metal-polymer composite filament for the production of metal components in 316L stainless steel. Product Description Metal-polymer composite filament to produce metal components in astainless steel type 316L using standard FFF printer systems and subsequently an industry standard debinding and sintering process. This catalytic With their wide spectrum of material performance advantages, the Ultrafuse High Temperature Materials can be successfully used in applications where other plastics, e. $50. Nov 28, 2019 · BASF Ultrafuse 316L is a very exciting material with loads of potential. DEBINDING Debinding, a key post-processing step in metal printing, removes binder material before sintering, preventing deformation and increasing sintering efficiency. . Ultrafuse 316L, a metal filament with polymer content, uses the same as standard thermoplastic filament extrusion systems. It is, by far, the strongest material Polymer and 316L stainless steel composite filament . This means that the METHOD platform is the only industrial desktop 3D printer in its price range with a heated chamber that can print metals, composites, and plastics, and become Within 48 business hours of purchase, please expect a follow-up email from a MatterHackers' support team member with your unique processing ticket code, packaging instructions, and form. BASF Ultrafuse® 316L combines greater freedom of design with a lower total cost of ownership – printing metal parts easier, faster and affordable. Metal-polymer composite filament to produce metal components in an austenitic stainless steel type 316L using standard FFF printer systems and subsequently an industry standard debinding and sintering process. The solubility is increasing with higher water temperature. Photo via BASF. 75mm filament or 100m of 2. Ultrafuse PP is high-performance thermoplastic with low density, high elasticity and high resistance to fatigue. Due to its affordability, Ultrafuse 316L is a great option for prototyping and also BASF Ultrafuse 316L combines greater freedom of design with a lower total cost of ownership – printing metal parts easier, faster and affordable. It enables manufacturing using conventional fused filament fabrication (FFF) machines, followed by an industry standardized debinding and sintering process. Ultrafuse® PA6 GF30 is a unique compound specifically developed for FFF printing. Jul 23, 2019 · Just like in the proprietary systems, after the subsequent industry-debinding and sintering, the final 3D printed part that emerges is 316L stainless steel. Metal-polymer composite filament to produce metal components in a stainless-steel type 316L with subsequently an industry-standard debinding and sintering process. During debinding and sintering Ultrafuse metal parts require increased amounts of support to minimize the chance Technical Data Sheet for Ultrafuse 316L Version No. Top Ultrafuse 316L Features: • Easily ship out for debinding and sintering Ultrafuse green parts • Produce end-use products made from stainless steel • Make functional prototypes from real metal • Cost-effective and convenient to print and process www. Hoogwaardige service en support. Ultrafuse 316L Weight. 3D-printed parts acquire their final properties, for example in terms of hardness and strength, through a debinding and sintering process developed by BASF, which has emerged as the industry standard. Magigoo® Pro Metal 50ml glue. BASF 3D Printing Solutions' Ultrafuse 316L Metal 3D Printing Filament makes metal additive manufacturing on desktop 3D printers accessible. We recommend using the LABS Gen 2 extruder, since this newer version is optimized for printing with abrasive composite materials. Jul 27, 2019 · But BASF Ultrafuse 316L is a metal filament with polymer content, the latter of which acts as a binder during the printing process. It offers great compatibility to a variety of materials. Jun 8, 2023 · The catalytic debinding technology was developed and introduced by BASF and has emerged as the industry standard. It stands for maximum reliability, consistent product quality, and cost efficiency. Ultrafuse ASA is a high-performance thermoplastic with similar mechanical properties as ABS. forward-am. It has good corrosion resistance (although lower than 316L) and is therefore a great M300 Dual: Zortrax Full Metal Package 316L contains everything you need to make parts out of stainless steel on the Zortrax M300 Dual 3D printer. g. The catalytic debinding and sintering processes have been developed over the 25 years in which BASF has been active in Powder Injection Molding. BASF Ultrafuse Metal Processing Tickets. 85mm filament, both on 3kg spools. Mar 25, 2024 · BASF Ultrafuse 316L Metal-polymer filament, developed by BASF’s 3D Printing Solutions team, produces metal components in an austenitic stainless steel type 316L using standard FFF printer systems and subsequently an industry standard debinding and sintering process. Using the right design parameters and print settings, along with a simple hardened steel nozzle Within 48 business hours of purchase, please expect a follow-up email from a MatterHackers' support team member with your unique processing ticket code, packaging instructions, and form. Approved by BASF, this Ultrafuse 316L Processing Ticket is designed to make debinding and sintering your printed Ultrafuse green parts a success. 00. £180. The component should be prepared for the debinding and sintering process right from the construction stage. No reviews found. We've teamed up with the professionals at BASF and ELNIK Systems to provide a debinding and sintering service that will quickly process and deliver your printed parts. MatterHackers is an Ultrafuse® 316L authorized reseller, and also offers build plate adhesives needed to print the material and design consultation, which is highly recommended due to the special design Sep 9, 2022 · The BASF 316L specimens were produced on an Intamsys Funmat HT printer with parameters shown in Table 2; debinding and sintering took place in an external supplier as part of a service offered by BASF. Simulation result of a brown Jan 27, 2021 · The debinding and sintering of the ME fabricated Ultrafuse ® Steel 316L parts was performed at a BASF-designed facility in Ludwigshafen, Germany, adhering to the recommendations of the company [49]. Ultrafuse® BVOH water-soluble support filament has been designed to easily dissolve in water. Feb 16, 2021 · Processing tickets for debinding and sintering are available through Matterhackers, a leading material and 3D printer reseller in the U. Due to the glass fiber content of 30%, parts tend to warp less. Top Ultrafuse 316L Features: • Easily ship out for debinding and sintering Ultrafuse green parts • Produce end-use products made from stainless steel • Make functional prototypes from real metal • Cost-effective and convenient to print and process Ultrafuse® HiPS is a high-quality engineering thermoplastic, which is well known in the 3D-printing industry as a support material for ABS. It prints relatively easily on most 3D printers and the results are impressive – hard, detailed, and shiny, just as stainless steel should be. The filament contains 80% 316L stainless steel particles and 20% of Ultrafuse® Support Layer is uniquely designed for FFF printing of Ultrafuse® 316L and 17-4PH filaments and prevents the support from sintering to the printed part. 1) from 2 to 17 μm and a thermoplastic matrix which acts as a binder. Overview: Ultrafuse® Printing Profiles. Tip: If the accordions do not expand when you click on them, please refresh the page. PLA is one of the most used materials for 3D printing. 2. Technical Data Sheet. Ultrafuse® TPU 95A comes with a well-balanced profile of flexibility and durability. May 4, 2024 · Metal-polymer composite filament to produce metal components in a stainless-steel type 316L with subsequently an industry-standard debinding and sintering process. Top Ultrafuse 316L Features: • Easily ship out for debinding and sintering Ultrafuse green parts • Produce end-use products made from stainless steel • Make functional prototypes from real metal • Cost-effective and convenient to print and process BASF 3D Printing Solutions GmbH Speyerer Straße 4 69115 Heidelberg Email address: 3d-printing@basf-3dps. Ultrafuse® PC/ABS FR Black is a V-0 flame retardant blend of Polycarbonate and ABS – two of the most used thermoplastics for engineering & electrical applications. The filament has a non-slip surface allowing its application in any bowden or direct drive extruder. On top of that, it allows for easier and faster printing then softer TPU grades. Convenient service process for debinding and sintering Ultrafuse 316L and 17-4 PH. Yet it retains far better mechanical properties, that even exceed printed ABS objects. To top it off, Ultrafuse® ABS Fusion+ adheres to water-soluble support – no more Ultrafuse® PA is the translation of BASF ́s Ultramid® to the 3D printing space. It enables the safe, simple, and cost-efficient production of fully metal parts for prototypes, metal tooling, and functional metal parts in the simplest 3D printing process. . The mechanical properties make it an ideal material for 3D-printing applications which have to endure high stress or strain. BASF's debinding and sintering service is voucher Cost: $62. 3D-printed parts acquire their final properties, for example in terms of hardness and strength, through a debinding and sintering process developed by BASF, which has Ultrafuse® PLA Tough is a highly versatile biocompatible and biobased material specially developed for the needs of professional users. The 17-4 PH grade is one of the most used stainless steels in various industries, including machinery parts, spare parts, tools, jigs, and fixtures. Top Ultrafuse 316L Features: • Easily ship out for debinding and sintering Ultrafuse green parts • Produce end-use products made from stainless steel • Make functional prototypes from real metal • Cost-effective and convenient to print and process Forward AM’s Ultrafuse® Metal Filaments are innovative filaments to produce stainless steel parts. Ultrafuse® 316L has a much lower start-up cost to print functional metal parts. 4404) stainless steel 316L 金屬材料是一種可以通過 FDM 方法進行金屬列印成型的線材。 它由80%的不銹鋼和20%的聚合物混合製成，經脫脂和燒結工藝 Whether its standard filaments, filaments for high temperatures and engineering or filaments for temporary support material – our product range Ultrafuse® offers applications for both Bowden and direct-driven extrusion systems.
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